Asahi Yukizai Corporation formerly known as Asahi Organic Chemicals Industry Co. Ltd of Japan and Modi Rubber Limited of India have collaborated to form Asahi Modi Materials Private Limited (AMMPL) in November 2012 and is involved in the manufacturing of resin-coated sand/shell sand using high quality washed silica sand, artificial sand or cera-beads and solid phenolic resins for automotive and non-automotive original equipment manufacturers in the Indian and overseas market. Located in GIDC Jhagadia, Dist. Bharuch with a total area of 27000 sqm Built up area of 3000. The Capacity of the Plant is to manufacture 4000 tons / month and is one of the largest manufacturers for Resin Coated Sand In India.
We have started our mass production from May 2015. Exploring to put up a Reclamation Plant using Japanese Technology (Recycling Silica Sand) and to set up two more factories in coming years.
MR. ALOK MODI
Mr. Modi has a Bachelor's degree in Industrial and Production Engineering from Mangalore University and a versatile experience of more than 25 years. He plays a very crucial role in the effective running of the company and is actively guiding the team in developing management and operational strategy to ensure the organization's long-term success.
MR. HIROO TAKAHASHI
Mr. Takahashi is a mechanical engineer from Tokyo Denki University and has experience in dealing with resin-coated sand since 2006. He was actively involved in the overseas planning department of Asahi Yukizai and was amongst the top level management.
His objective is to uplift the Indian Foundry Industry (automotive and non-automotive) using advanced production processes and by stringent quality control and to make AMM the preferred choice for all casting manufacturers.
MR. KAMAL GUPTA
A chartered accountant with a versatile experience of over 20 years, Mr Gupta is known for his innovative ways of managing the company's finances. His main objective is to maintain healthy liquidity and provide necessary support using strategic approaches and excellent analytical skills.
MR. SHUNICHI KAMIMERA
An economist from Shimonoseki City University, Mr. Kamimera joined Asahi Yukizai corporation in year 2002. Having Involved in finance & business planning of resin department, he has been taking care of the domestic sales department of Resin & Resin Coated Sand for a decade.
He joined AMM in year 2016 contributing to the overall development of Resin Coated Sand in Indian market. Since MAY 2019,he is continuously focused to understand demand & trends of RCS in the current market and to provide most suitable Resin Coated Sand catering to the needs of the customer in India based on his rich experience.
Mr. Keiichi Mori has done his engineering from Gifu University, Japan and has tall experience in the production of phenolic resin and resin – coated sand. He has been associated with Asahi Yukizai Japan, since 1994 and worked in the R & D Department. His objectives are to continuously understand the need of the customer and develop customized high-quality resin coated sand for application in the Indian foundry industry.
Mr. Taro Tsutsumi graduated from Sophia University's Department of Chemistry and joined Asahi Yukizai Japan in 2011.He has been taking care of the domestic sales department of Resin & Resin Coated Sand from a major automobile company to a small casting company for 8 years.
His objectives are to solve various customer problems with AMM's high-quality technology and to develop new customers especially in South India.
Corporate Movie – Resin Coated Sand Manufacturing Plant & Process
The video showcases the technology adapted and manufacturing process end to end in our factory. Since the process is fully automatic and programmed so chances of defect and contamination is zero.
Most of the Indian manufacturers use semi – hot method of mixing and use liquid form of resin which produces low quality resin coated sand, also increasing or decreasing percentage of resin in the product, and often give defects in manufacturing like Gas defects in castings ,Sand fusion, Surface finish, Collapsibility or shake-out at the time of de-coring, strength and many more.
AMM uses different kinds of solid phenolic resins developed by Asahi Organic Chemicals, Japan. Due to the usage of solid phenolic resins and high quality washed silica sand, AMM RCS achieves better flowability, lesser curing time and better strength.
Another major USP of AMM is that it has been successfully developing and customizing resin-coated sand offerings to meet the requirements of its customers.
AMM has an in-house Recipe formation and the strong team of R & D that facilitates in to produce better quality and customization to meet the need of the client and further improvement. For the smooth and undisruptive 24 x7 functioning of the plant, AMM has an in-house maintenance team of Engineers and technicians. Consultants and professionals from Japan & China keep on visiting the plant on a regular basis so that production and quality in the plant should not hamper.
AMM Plant follows all the Industry and environmental norms. Thus, it does not generate hazardous waste which may harm the environment. It also has dual power back and a water recycling system within the plant.
Asahi Yukizai Corporation formerly known as Asahi Organic Chemicals Industry Co Ltd
Asahi Yukizai Corporation formerly known as Asahi Organic Chemicals Industry Co. Ltd was established on March 12, 1945, and has its headquarters in Nobeoka (Miyazaki Pref.) & Tokyo. With a capital of US$ 65 million and a sales volume of US$ 430 million, Asahi Yukizai is the market leader in Japan with a market share of 35% in the business of resin-coated sand.
Asahi Yukizai Corporation has been the preferred supplier for foundry material. Asahi Yukizai has three manufacturing facilities in Japan, which are located in Aichi, Tochigi and Hiroshima. The Tochigi and Hiroshima factory manufacture resin-coated sand (7000 MT/month). Asahi Yukizai also has a 100% subsidiary in Nantong, China, which manufactures resin (1000 Mt/month) and has a technical collaboration with PIM, Thailand.
Modi Rubber Ltd
Modi Rubber Ltd is part of Late. Padmashri Rai Bahadur Gujarmal's Modi Group of Industries. The Modi Group is a diversified group with varied interests in areas like float glass manufacturing, tourism, travel, education and franchising. The company is led by Mr. V. K. Modi (Chairman) and Mr. Alok Modi (Managing Director) and has a gross revenue of about US$ 350 million. The team comprises over 1600 employees. The company was established in 1971 and has its headquarters in Uttar Pradesh (India). It belongs to a family with a heritage of more than 70 years.